Kumbhi Kasari Sahakari Sakhar Karkhana was established in 1960 with initial capacity of 1,060 T.C.D. First Trial season was 1962-1963.
During the season 1970-1971, crushing capacity was expanded to 1,760 T.C.D.Further it is expanded to 3,000 T.C.D. during 1982-1983.
With a few modifications and alterations, the mill is operating at the rate of 3,900 to 4,000 M.T. per day.


Clarification

Juice Heaters - 4 No. 350 m2 H.S Each

V.L.J.H - 2 No. (1 Standby) 300 m2 Each

Cl. Juice Heaters - 1 No. 500 m2 H.S


Juice Sulphition

300 H.L capacity with Auto pH control system.








Calrifier

26 '' Ø - R -444 type 265 m3 capacity

30 '' Ø - R -444 type 400 m3 capacity


Suplhur Gas Plant

Sulphur Burner - 2 No. 140 Kg/hr Each

Air Compressor - 2 No. 850 m3/hr capacity Eac


Vaccum Filter

8" X 16" - 2 No.

10" X 20" - 1 No.

12" X 24 " - 1 No.


MOL Plant

Rotary Line slacker - 180Kg/hr with Lime Classifier and grit seperator.


Evapourator

Quadriple Set

1st Body - 3500 m2  S.K.

2nd Body - 2500 + 1350 OR 950 m2    R. Type

3rd Body - 770 m2    R. Type with stand by arrangement R. Type

4th Body - 770 m2    R. Type with stand by arrangement R. Type


Syrup Treatment

1 No. - 100 Hl with seperate

Sulphar agas plant - 2 No. 70 Kg/hr Capacity Sulphur Burner


Vaccum Pans

A Massicute low head type

72 MT/ Strike - 2 No.

80 MT/ Strike - 1 No.

90 MT/ Strike - 1 No.

B Massicute

 35 T /hr capacity continous pan

C Massicute

25 T /hr capacity continous pan

72 MT/Strike capacity pan for B and C Graining


Condensation Plant

For Quadriple and all Pans Single Entry S.S condesor are provided

One separate mini condensor is provided for vaccum cryst vaccum arrangement


Cooling and Curing Arrangement

For A Make U shaped

75 MT - 2 No.

90 MT - 2 No.

100 MT - 2 No.

 

For B Make

40 MT - 2 No.

65 MT - 3 No.

 

For C Make

35 MT - 2 No.

250 MT - 3 No. Vertical Crystaliser

For 9 C grain - 75 MT capacity 2 U Shaped Receiver


Vaccum Crystaliser

For A Massicute

45 MT - 1 No.

65 MT - 1 No.

For B Massicute

65 MT - 1 No.

For C Massicute

35 MT - 1 No.

"U"  Shaped Open Crystalizers

35 MT - 1 No. for Dry Seed

35 MT - 1 No. for S2 Seed

25 MT - 1 No. for B Seed


Centrifugal Machines

Flat Bottom Machines for A Massicute

1750 Kg/hr - 3 No.

1000 Kg/hr - 1 No.

with 2 mtr. width Hopper 20T/hr capacity Grader

NK-1100 Type Continous machines

B Fore worker-  3 No.

B After worker- 1 No.

C Fore worker-  3 No.

C After worker-  1 No.

B and C Fore worker  Common - 1 No.


Sugar Silos

S130 - Sugar 160MT Holding Capacity -1 No.

S230 - Sugar 160MT Holding Capacity -1 No.

M30 - Sugar 100MT Holding Capacity -1 No.






Milling Tendum Machinery


Cane unloaders

a) Three Motion

  • 1 No - 45 MT/hr. Capacity with 3.5 MT SWL working.
  • 1 No - 45 MT/hr. Capacity with 7.5 MT SWL standby.


b) Two Motion

  • 1 No - 75 MT/hr. Capacity  5 MT SWL  - 1working.
  • 1 No - 75 MT/hr. Capacity  5 MT SWL  - 1 standby.
  • 1 No - 45 MT/hr. Capacity with 3.5 MT SWL  working.
  • 1 No - 45 MT/hr. Capacity with 3.5 MT SWL working.
  • 1 No - 45 MT/hr. Capacity with 3.5 MT SWL standby.


Feeder Table

4 Nos - 6m wide x 7 m long.

Cane Carrier

1830 mm wide x 42650 mm length.

Cane Kicker

1 No – plate type arms 1540 mm swing dia, Final RPM 70.

Cane Leveller

1 No – Swing Dia-1650mm swing type leveler. No of knives 58,
Drive – 350x 2 H.P.(Bothend) RPM – 580 RPM.

Fibrisor

1 NO – Swing dia 2200 mm x 1830 mm width. No of Hammers 128,
Anvil plate 160 ° wrap angle, Drive – 2 x 1000 kw electric Drive
(Bothend) RPM – 750.

Mills

Buckawolf  Make Three roller milling Tendom of 5 mills with Toothed
Roller Pressure feeder  system and auto cane  feed  Control with  
auto  Imbibition system.
Drive Motors - 600 KW – 5 Nos , with variable frequency drive.
Siemens motor – 690 volts, 993 RPM.
Planatory gearbox – Premium make, Ratio 150 :1 ,
Rope Coupling –  JPMA Make Torque – 1091 Knm.


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